VBESTY efficient sterilization
“Using high-temperature and high-pressure technology effectively inactivates bacteria, viruses, fungi, and other microorganisms, significantly extending the shelf life of foods. This equipment is widely used in food processing and healthcare industries, ensuring an efficient and safe disinfection process.”
One of China's outstanding sterilization kettle manufacturers.
- VBESTY is dedicated to pioneering the development and production of top-tier disinfection solutions, with a key emphasis on precise heat control within sterilization pots.
- Our products combine the technological features of renowned retort manufacturers, including Japan’s Hisaka Corporation (HISAKA), Germany’s Stocktec Company (STOCKTEC), and the United States’ FMC Corporation.
- ISO 9001-2000 quality assurance system and HACCP design and manufacturing requirements.
- The production of the product is divided into 8 processes, each managed by a different team: tank body forming team, internal assembly (including rotating body) team, external assembly team, machining team, pipeline assembly team, sandblasting cleaning team, electrical assembly team, and accessory assembly team.
VBESTY’s Sterilization Kettle
Steam-based sterilization kettle
“Employing advanced steam sterilization techniques ensures rapid and effective sterilization with minimal impact on food nutrition, preserving the food’s original taste and flavor. This method uses steam as a heat source for sterilization, offering a water-saving solution suitable for various food processing steps, including steaming, drying, and heating. Additionally, it boasts low maintenance costs, a straightforward design, ease of operation, and a low failure rate.”
Spray-type sterilization kettle
“By using advanced spray nozzle technology, hot water is efficiently turned into tiny mist particles, significantly cutting down on water use and boosting steam production efficiency. A precise heat control system ensures this mist evenly covers food surfaces for thorough sterilization. Plus, with rapid heating and cooling cycles, the sterilization process is much faster, improving energy efficiency and overall productivity.”
Water Bath sterilization kettle
“The water storage tank at the top is preheated to the sterilization temperature, which effectively reduces the disinfection cycle and enhances work efficiency. The product is fully immersed, ensuring 360° comprehensive disinfection without any blind spots. Additionally, the recycling of disinfection water is not only energy-efficient and environmentally friendly but also effectively cuts down on production costs.”
Operation training
Detailed operation videos and manuals include operations, maintenance, precautions, etc., to ensure the smooth operation of the equipment.
Trade experience
With over a decade of experience, we excel in clear communication and are adept at resolving issues that arise during trade procedures.
Customer service
We promptly address issues, develop solutions, assist with equipment maintenance, and refine strategies to minimize downtime risks for our clients.
Technical support
Permanent free technical support is provided, and the usage and maintenance methods of the equipment are regularly optimized.
Why use a sterilizer?
1、121℃ high-temperature sterilization process ensures the commercial sterility standard of canned food.
In the high-temperature sterilization process of canned food, the main target of sterilization is Clostridium botulinum, a heat-resistant anaerobic bacterium that can produce toxins causing fatal harm to humans. This bacterium loses its biological activity in about three minutes at 121°C and in about six hours at 100°C. Of course, the higher the temperature, the shorter the survival time of the pathogen. Scientific tests have shown that sterilization at 121°C is more appropriate, as packaging materials have good heat resistance and the food retains a better taste. When sterilized at 121°C, the F value at the center of the food reaches 4, and Clostridium botulinum cannot be detected in the food, meeting the requirements of commercial sterility.
2、Achieving uniform heat distribution is crucial for effective high-temperature sterilization of food.
The sterilization pot serves to create an environment suitable for high-temperature sterilization of canned food, ensuring that food is exposed to the required temperature, time, and pressure. It is crucial that the pot exhibits uniform heat distribution; any deviation in temperature from the average within the container must meet specified standards. A lower temperature at a specific point would prevent achieving the necessary F value for sterilization, thus compromising the sterility of the food in that vicinity. Uniform heat distribution is a key quality indicator for sterilization pots and can be evaluated with a heat distribution measuring device.
3、The sterilization pot rapidly heats up and cools down to optimize taste and nutritional protection.
To preserve the taste and nutrients of food during high-temperature processing, it’s crucial that the sterilization pot achieves rapid and uniform temperature distribution across all points during heating, ensuring consistent F values for a quick completion of the sterilization process. Similarly, rapid cooling is essential to minimize the food’s exposure to high temperatures. This necessitates a well-designed water flow system in the sterilization pot to optimize the process and reduce sterilization time.
Control for a Dual System with Automatic and Manual Operations
- Redundant Dual Control for Enhanced Reliability and Prevention of Disasters：
The equipment is equipped with both a fully automatic control system and a fully manual control system, each capable of independent operation in the event of failures. This redundant design ensures that the equipment can be operated in emergency situations, effectively preventing potential large-scale product loss and hazardous equipment accidents. The automatic control system utilizes advanced sensors and algorithms to monitor and adjust operational parameters in real-time, ensuring optimal performance and efficiency. - Manual Override and Dual-Mode Operation for Critical Applications：
On the other hand, the manual control system provides a fail-safe mechanism, allowing operators to take direct control of the equipment when necessary. This dual-mode capability enhances the overall reliability and safety of the equipment, making it suitable for critical applications where uninterrupted operation is essential.
The characteristics and advantages of Vbesty sterilization kettle
Automatic control and manual control, convenient and fast operation, double insurance.
Electronic and mechanical double safety interlocks reliably ensure safe operation.
Auto-alarm for equipment issues, twin overpressure protection, secures operation.
High-precision sterilization temp ensures uniform heat distribution in the pot (≤±0.5℃).
Customizable sterilization steps, various processes, enable quick, versatile use.